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Emulcee

Emulcee, a division of KONSPEC, is a developer and producer of a range of speciality sustainable and repulpable chemicals (coatings) for paper, paperboard and flexible substrates.

These coatings are specifically designed to address challenges of intricate, expensive, and non-recyclable multi-layer structures, and offer cradle-to-cradle solutions for a wide range of applications such as the HORCEA industry, bakery industry, personal care industry, e-commerce industry and so on.

These coatings conform to global standards [ASTM, ISO, EN] and their unique features and capabilities such as being environmentally safe, repulpable, recyclable, and cost effective as well as FDA approved and FFAs free aims to empowers organizations in the age of sustainability.

Our dedicated team of professionals is committed to understanding our clients’ needs and delivering tailored solutions that drive results. We believe in providing our clients with top-notch quality without compromising our sustainability objectives or vision for a brighter, greener tomorrow.

We strive to be a trusted partner and provide exceptional value to our clients while providing environmentally conscious solutions to protect and enhance the materials that shape our world.

Emulcee offers three product lines:

  • Emulcee A: Provides excellent water resistance as well as moderate oil and grease resistance with heat seal
  • Emulcee P: Provides excellent oil and grease resistance with heat seal
  • Oxy–Barr: Ensures higher shelf life with lowest oxygen transmission rate values, best suitable for flexible substrates.

Emulcee–A–EMA–001:

EMULCEE–A is a water-based coating solution, developed to provide high level of barrier properties to various types of paper & paperboard substrates. This compostable coating solution is certified food grade and suitable for Food packaging applications. The Emulsion meets US FDA Requirement as per US 21 CFR 176.170 Clause (c) and (d), PFAs Test, SVHC standards, repulpability and compostability.

Salient Features:

  • Excellent heat sealability & water resistance.
  • Good oil & grease resistance.
  • Used for direct food packaging applications.

End Applications:

  • Paper cups, tubs & lids, ice cream packaging
  • SBS Board/ OGR paper/ HSL Kraft and many more
  • Formulations can be custom designed depending on the application

Application Method:

  • The emulsion is applied through Gravure, Air–knife or Flexo.
  • Hot air-drying curing system.
  • Running viscosity to be maintained at 20 – 40 seconds (B4 cup).
  • Gravure roller should be kept under continuous rotation to avoid film formation of emulsion.
  • Advised to avoid dilution with water.

Technical Properties:

 Grade  EMA-001
 Appearance  Milky White Emulsion
 Solid Content (%)  48 – 50
 pH  7 – 9
 Viscosity (B4 Cup)  20 – 24 Seconds
 Heat Seal Temperature  140°C, 4 Bar Pressure and 0.5 Seconds Dwell Time
 COBB Value (3 Min)  1 – 2
 Kit Value (OGR)  12

Emulcee–A–EMA–OGR02:

EMULCEE–A–EMA–OGR02 is a water-based coating solution, developed to provide high level of barrier properties to various types of paper & paperboard substrates. This compostable coating solution is certified food grade and suitable for Food packaging applications. The Emulsion meets US FDA Requirement as per US 21 CFR 176.170 Clause (c) and (d), PFAs Test, SVHC standards, repulpability and compostability.

Salient Features:

  • Excellent oil & grease resistance.
  • Used for direct food packaging applications.

End Applications:

  • Sugar Confections, Chocolates
  • Burger/Roll Wraps
  • Soap Wrappers
  • E-Commerce Applications

Application Method:

  • The emulsion is applied through Gravure or Air-knife.
  • Minimum 6 – 7 GSM coat weight to be maintained.
  • Hot air-drying system is suggested with temperature maintained at 110°C.
  • The gravure roller should be kept under continuous rotation to avoid film formation of coating solution.
  • Advised to avoid dilution with water.

Technical Properties:

 Grade  EMA-OGR02
 Appearance  Milky White Emulsion
 Solid Content (%)  40
 pH  7 – 9
 KIT Value (OGR)  10 (Tested on 40 GSM OGR Paper)
 Viscosity (B4 Cup)  20 – 25 Seconds
 Heat Seal Temperature  140°C, 4 Bar Pressure and 0.5 Seconds Dwell Time

Emulcee–A–EMA–OGR03:

EMULCEE–A–EMA–OGR03 is a water-based coating solution, developed to provide high level of barrier properties to various types of paper & paperboard substrates. This compostable coating solution is certified food grade and suitable for Food packaging applications. The Emulsion meets US FDA Requirement as per US 21 CFR 176.170 Clause (c) and (d), PFAs Test, SVHC standards, repulpability and compostability.

Salient Features:

  • Excellent oil & grease resistance.
  • Used for direct food packaging applications.

End Applications:

  • Quick Service Restaurant (QSR) Packaging
  • Indian Sweet Boxes
  • Greasy Dessert Boxes
  • Bakers Confections

Application Method:

  • The emulsion is applied through Gravure or Air-knife.
  • Minimum 7 – 8 GSM coat weight should be maintained with two coats.
  • Hot air-drying system is suggested with temperature maintained at 110°C.
  • The gravure roller should be kept under continuous rotation to avoid film formation of coating solution.
  • Advised to avoid dilution with water.

Technical Properties:

Grade  EMA-OGR03
 Appearance  Milky White Emulsion
 Solid Content (%)  40
 pH  7 – 9
 KIT Value (OGR)  16 (Tested on 170 GSM Paperboard)
 Viscosity (B4 Cup)  30 – 35 Seconds
 Heat Seal Temperature  140°C, 4 Bar Pressure and 0.5 Seconds Dwell Time

Emulcee–P:

EMULCEE-P is a solvent-based biopolymer coating solution, developed to provide high level of Oil and grease resistance property to various types of paper & paper board substrates. This compostable coating solution is certified food grade and suitable for Food packaging applications. The Emulsion meets US FDA Requirement as per US 21 CFR 176.170 Clause (c) and (d), PFAs Test, SVHC standards, repulpability, compostability and plastic free.

Salient Features:

  • Excellent oil & grease resistance.
  • Used for direct food packaging applications.
  • Colourless liquid to retain appearance of paper and paperboard after coating.

End Applications:

  • Quick Service Restaurant (QSR) Packaging
  • Tea Bags
  • Indian Sweet Boxes
  • Bakers Confections

Application Method:

  • The emulsion is applied through Rotogravure or Flexo.
  • Hot air-drying curing system.
  • Rotogravure roller should be kept under continuous rotation to avoid film formation of emulsion.
  • Running viscosity (Ford B4 Cup) to be maintained at 50 – 80 seconds.

Technical Properties:

 Grades  P1800, P2000, P2500, P4500
 Odour  Odourless
 Appearance  Transparent Viscous Liquid
 Solid Content (%)  15 – 35
 KIT Value (OGR)  16 (6 GSM )
 Viscosity (B4 Cup)  50 – 80 Seconds
 Heat Seal Temperature  140°C, 4 Bar Pressure and 0.5 Seconds Dwell Time

Oxy–Barr:

Oxy–Barr is a speciality water-based highly dispersed Biopolymeric Oxygen Barrier Emulsion for coating polymer and paper substrates. The emulsion is formulated to offer extremely low OTR and high aroma barrier properties to the coated substrate and is suitable for packaging applications for food snacks, fragrances, personal care and soap wrappers.

Salient Features:

  • Excellent gas and aroma barrier
  • Improves the tear strength of coated paper and paperboards.

Application Method:

  • The emulsion is applied through Gravure or Flexo.
  • Hot air-drying curing system.
  • Gravure Roller must be cleaned before coating the substrate with Emulcee P to avoid patches on the film.
  • Running viscosity (Ford B4 Cup) to be maintained at 150 – 180 seconds.

End Applications:

  • BOPP, PET, etc…
  • Paper and Paperboards

 

Technical Properties:

 Grade  Oxy-Barr
 Appearance  White Viscous Liquid
 Solid Content (%)  14 – 16
 pH  6 – 7
 Viscosity (B4 Cup)  150 – 180 Seconds
 OTR cc/m2/day (1 GSM)  BOPP <5, Poly <5 & PET <1

  

Compliance

We confirm that paper coated with Emulcee A and Emulcee P grades comply with and have obtained certificates the following:

  • US FDA Requirement as per US 21 CFR 176.170, tested at Intertek.
  • Perfluoroalkyl/Polyfluoro Alkyl Substances (PFAs) Test and SVHC standards, tested at Intertek.
  • Repulpability tested at the Central Pulp and Paper Research Institute (CPPRI), Government of India.
  • Compostability (as per IS-17088) – Tested at Central Institute of Petrochemicals Engineering & Technology (CIPET), Government of India.
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